SYLLABUS FOR THE TRADE OF FITTER
First Semester (Semester Code no. FTR - 01)
Duration : Six Month
Week
|
Trade Practical
|
Trade Theory
| |
No.
| |||
1.
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Importance of trade training, List of tools
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Importance of safety and general
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& Machinery used in the trade.
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precautions observed in the in the
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Health & Safety: Introduction to safety
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industry/shop floor. All necessary guidance
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equipments and their uses. Introduction of
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to be provided to the new comers to
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first aid, operation of Electrical mains.
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become familiar with the working of
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Industrial Training Institute system
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Occupational Safety & Health
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including stores procedures. Soft Skills: its
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Importance of housekeeping & good
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importance and Job area after
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completion of training. Introduction of
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shop floor practices.
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First aid. Operation of electrical mains.
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Health, Safety and Environment
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Introduction of PPEs. Introduction to 5S
| |||
guidelines, legislations & regulations as
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concept & its application.
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applicable. Disposal procedure of waste
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Response to emergencies eg; power failure,
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materials like cotton waste, metal
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fire, and system failure.
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chips/burrs etc. Basic safety introduction,
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Personal protective Equipments(PPE):-
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Basic injury prevention, Basic first aid,
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Hazard identification and avoidance, safety
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signs for Danger, Warning, caution &
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personal safety message.
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Preventive measures for electrical
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accidents & steps to be taken in such
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accidents.
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Use of Fire extinguishers.
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2.
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Identification of tools & equipments as per
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Linear measurements- its units, dividers,
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desired specifications for marking &
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calipers, hermaphrodite, centre punch, dot
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sawing.
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punch, their description and uses of
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Selection of material as per application
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different types of hammers. Description,
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Visual inspection of raw material for
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use and care of „V‟ Blocks, marking off
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rusting, scaling, corrosion etc., Marking
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table.
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out lines, gripping suitably in vice jaws,
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hacksawing to given dimensions, sawing
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different types of metals of different
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sections.
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3.
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Filing Channel, Parallel. Filing- Flat and
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Bench vice construction, types, uses, care
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square (Rough finish).
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& maintenance, vice clamps, hacksaw
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Filing practice, surface filing, marking of
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frames and blades, specification,
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straight and parallel lines with odd leg
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description, types and their uses, method of
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calipers and steel rule, marking practice
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using hacksaws.
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with dividers, odd leg calipers and steel
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Files- specifications, description, materials,
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rule (circles, arcs, parallel lines).
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grades, cuts, file elements, uses. Measuring
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standards (English, Metric Units), angular
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measurements, subdivisions, try square,
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Revision & Test (Two days) Prepare
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Revision & Test
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forge. Fire for heating metals. Forge a
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Safety precautions to be observed in a
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square rod from round stock. Judge the
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smith shop, forge - necessity, description
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forging temperature of various metals.
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uses, fuel used for heating, bellows
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blowers, description and uses
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15.
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Forge M.S. round rod to square Forge flat
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Anvil and swage blocks. Description and
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chisel, grind.
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uses. Forging tools- hammers- band and
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sledge, description and uses. Chisels, set
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hammers, flatters, hardier, fuller swage &
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uses. Measuring and checking tools- steel
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rule, brass rule, calipers, try square,
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description and uses. General idea about
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the main operations performed in a forging
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shop such as upsetting drawing, twisting,
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bending, punching, drilling, and welding.
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16.
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Forge – punches, screw drivers, chisels,
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Metallurgical and metal working processes
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grind them to shape and heat treat to
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such as Heat treatment, various heat
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requirement, bending metals to angles,
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treatment methods -normalizing, annealing,
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curves & twisting, Preparation of brackets.
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hardening, case hardening and tempering.
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Power hammer – construction, features,
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method of operating and uses.
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17.
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Marking of straight lines, circles, profiles
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Safety precautions to be observed in a
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and various geometrical shapes and cutting
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sheet metal workshop, sheet and sizes,
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the sheets with snips. Marking out of
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Commercial sizes and various types of
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simple development, marking out for flaps
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metal sheets, coated sheets and their uses
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for soldering and sweating.
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as per BIS specifications.
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18-
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Make various joints: wiring, hemming,
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Marking and measuring tools, wing
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19.
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soldering and brazing, form locked,
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compass, Prick punch, tin man‟s square
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grooved and knocked up single hem
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tools, snips, types and uses. Tin man‟s
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straight and curved edges form double
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hammers and mallets type-sheet metal
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hemming,. Punch holes-using hollow and
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tools, Soldering iron, types, specifications,
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solid punches. Do lap and butt joints.
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uses. Trammel- description, parts, uses.
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Hand grooves- specifications and uses.
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20.
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Bend sheet metal into various curvature
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Stakes-bench types, parts, their uses.
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form, wired edges- straight and curves,
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Various types of metal joints, their
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fold sheet metal at angle using stakes.
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selection and application, tolerance for
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Bend sheet metal to various curvatures.
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various joints, their selection &
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Make simple
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application. Wired edges -
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Square, container with wired edge and fix
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handle.
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21.
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Make square tray with square soldered
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Solders-composition of various types of
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corner Practice in soft soldering and silver
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solders, and their heating media of
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soldering.
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soldering iron, fluxes types, selection and
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application-joints
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Make riveted lap and butt joint.
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Rivets-Tin man‟s rivets types, sizes, and
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Make funnel as per development and
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selection for various works.
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solder joints.
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Riveting tools, dolly snaps description and
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Drilling for riveting. Riveting with as many
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uses. Method of riveting, shearing
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types of rivet as available, use of counter
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machine- description, parts and uses.
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sunk head rivets.
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23-25
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Revision
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26
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Examination
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SYLLABUS FOR WORKSHOP SCIENCE AND CALCULATION
SEMESTER-I
Week No
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Workshop Science and Calculation
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1
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-
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Introduction to Iron and Steel. Differences in Iron & steel.
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2
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- Introduction to Property and uses of C.I. and wrought Iron.
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-
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Iron and steel properties and uses.
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3
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- Properties and uses of plain carbon steel and alloy steel.
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4
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- Properties and uses of non ferrous metals and alloys Fraction and decimal -
| |||
conversion fraction decimal and vice-versa.
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5
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- Properties and uses of copper, zinc, lead, tin, aluminum.
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6-7
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- Composition, properties and uses of brass, bronze, solder, bearing material, timber,
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rubber etc.
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- System of units, British, metric and SI units for length, area, volume capacity,
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8
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weight, time, angle, their conversions.
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- Effect of alloying elements in the properties of C.I. & steel.
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9
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- Unit of temperature for & related problems. Standard & absolute temp.
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10-11
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- Mass, volume, density, weight, sp. Gravity & specific weight. S.I. M.K.S. and
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F.P.S. units of force, weight etc. their conversion to related problems.
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12
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- Inertia, rest and motion, velocity and acceleration.
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13
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- Types of forces, its units and Weight calculation.
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-
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Revision & Test
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14
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-
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Power and roots Factor, Power base exponents number. Multiplication and division
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of power and root of a number. Square root of number and problems.
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15
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- Heat & temperature, thermometric scales, their conversions.
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16-17
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- Work energy and power, their units and applied problems.
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18-19
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- Percentage, changing percentage to decimal and fraction and vice versa. Applied
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problems.
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20
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- Problem on percentage related to trade.
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21
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- Different types of loads, stress, strain, modulus of elasticity. Ultimate strength,
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different types of stress, factor of safety, examples.
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22
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- Ratio & proportion- Ratio, finding forms ratio proportions, direct proportion and
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indirect proportion. Application of ratio and proportion & related problems.
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23-25
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Revision
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26
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Examination
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SEMESTER-I
1.
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I.T. Literacy
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Hours of Instruction : 20 Hrs.
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Marks Allotted : 20
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Computer
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- Introduction, Computer and its applications, Hardware and peripherals, Switching
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on and shutting down of computer.
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WINDOWS
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- Basics of Operating System, WINDOWS, The user interface of Windows OS,
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Customizing Windows Operating System, Create, Copy, Move and delete Files and
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Folders, Use of External memory like pen drive, CD, DVD etc, Use of Common
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applications.
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MS office
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- Basic operations of Word Processing, Creating, opening and closing Documents,
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use of shortcuts, Creation and Editing of Text, Formatting the Text, Printing
| |||
document, Insertion & creation of Tables.
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- Basics of Excel worksheet, understanding basic commands, creating simple
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worksheets, understanding sample worksheets, use of simple formulas and
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functions, Printing of simple excel sheets
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INTERNET
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- Basic of Computer Networks (using real life examples), Definitions of Local Area
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Network (LAN),Wide
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Area Network (WAN), Internet, Concept of Internet
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(Network of Networks), Applications of Internet : Browsing, Searching, Emailing,
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Social Networking
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WEB Browser
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- Meaning of World Wide Web (WWW),
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Search Engines with examples, Web
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Browsing, Accessing the Internet using Web Browser, Downloading Web Pages,
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Printing Web Pages
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- Information Security and antivirus tools,
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Do‟s and Don‟ts in Information Security,
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Awareness of IT – ACT, Importance of information security and IT act, types of
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cyber crimes.
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2. English Literacy
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Hours of Instruction: 15 Hrs.
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Marks Allotted : 15
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Pronunciation
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- Phonetics and pronouncing simple words.
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Listening
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- Interpreting conversation and discussions related to everyday life, Responding to
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spoken instructions in order to carry out requests and commands.
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Speaking
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- Asking and answering simple questions in English to describe people, things,
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situations and events.
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Reading
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- Reading and interpreting simple sentences, forms, hoardings, sign boards and
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notices.
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Writing
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- Writing sentences with simple words, reply to everyday office correspondence,
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- Writing CV & simple application forms.
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3. Communication skill
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Hours of Instruction: 15 Hrs.
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Marks Allotted : 15
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Communication Skills
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- Definition, Effective communication, Verbal communication, Use of right words,
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Non verbal communication, Body Languages.
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Motivation
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- Self awareness, Goal setting, Career planning, Values and Ethics
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Time management
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- Managing time effectively through planning
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Facing Interviews
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- Appearance and behaviour in an interview, Do‟s and don‟ts
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Behavioral Skills
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- Attitude, Problem Solving, Thinking Skills, Confidence building
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Second Semester (Semester Code no. FTR - 02)
Duration : Six Month
Week
|
Trade Practical
|
Trade Theory
|
No.
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1
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Welding - Striking and maintaining arc,
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Safety-importance of safety and general
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laying Straight-line bead.
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precautions observed in a welding shop.
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Precautions in electric and gas welding.
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(Before, during, after) Introduction to safety
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equipment and their uses. Machines and
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accessories, welding transformer, welding
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generators,
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2
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Making square, butt joint and „T‟ fillet
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Hand tools: Hammers, welding description,
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joint-gas and arc. Do setting up of flames,
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types and uses, description, principle, method
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fusion runs with and without filler rod, and
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of operating, carbon dioxide welding. H.P.
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gas
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welding equipment: description, principle,
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method of operating L.P. welding equipment:
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description, principle, method of operating.
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Types of Joints-Butt and fillet as per BIS SP:
| ||
46-1988 specifications. Gases and gas cylinder
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description, kinds, main difference and uses.
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3
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Make butt weld and corner, fillet in arc
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Setting up parameters for arc welding
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welding
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machines-selection of Welding electrodes
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4
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Gas cutting of MS plates
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Oxygen acetylene cutting-machine description,
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parts, uses, method of handling, cutting torch-
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description, parts, function and uses.
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5
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Mark off and drill through holes, drill on
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Drill- material, types, (Taper shank, straight
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M.S. flat, file radius and profile to suit
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shank) parts and sizes. Drill angle-cutting angle
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gauge.
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for different materials, cutting speed feed.
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R.P.M. for different materials. Drill holding
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devices- material, construction and their uses.
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6
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Counter sink, counter bore and ream split
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Counter sink, counter bore and spot facing-tools
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fit (three piece fitting). Form internal
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and nomenclature, Reamer- material, types
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threads with taps to standard size (through
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(Hand and machine reamer), kinds, parts and
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SEMESTER-II
1.Entrepreneurship skill
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Hours of Instruction : 10 Hrs.
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Marks Allotted : 10
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Business & Consumer
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Types of business in different trades and the importance of skill,
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Understanding the consumer, market through consumer behavior, market
| |||
survey, Methods of Marketing, publicity and advertisement
| |||
Self Employment
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Need and scope for self-employment, Qualities of a good Entrepreneur
| ||
(values attitude, motive, etc.), SWOT and Risk Analysis
| |||
Govt Institutions
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Role of various Schemes and Institutes for self-employment i.e. DIC,
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SIDBI, MSME, NSIC, Financial institutions and banks.
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Initiation Formalities
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Project Formation, Feasibility, Legal formalities i.e., Shop Act, Estimation
| ||
& Costing, Investment Procedure - Loan Procurement - Agencies -
| |||
banking Process
| |||
2.Environment Education
| |||
Hours of Instruction : 10 Hrs.
|
Marks Allotted : 10
| ||
Ecosystem
|
Introduction to Environment, Relationship between Society and
| ||
Environment, Ecosystem and Factors responsible for destruction.
| |||
Pollution
|
Pollution and pollutants including liquid, gaseous, solid and hazardous
| ||
waste.
| |||
Energy Conservation
|
Conservation of Energy, re-use and recycle.
| ||
Global warming
|
Global warming, climate change and Ozone layer depletion.
| ||
Ground water
|
Hydrological cycle, ground and surface water and treatment of water.
| ||
Environment
|
Right attitude towards environment, Maintenance of in-house environment.
| ||
3.Occupational Safety, Health & Environment
| |||
Hours of Instruction : 10 Hrs.
|
Marks Allotted : 10
| ||
Safety & Health
|
Introduction to Occupational Safety and Health and its importance at
| ||
workplace
| |||
Occupational Hazards
|
Occupational health, Occupational hygiene, Occupational Diseases/
| ||
Disorders & its prevention
| |||
Accident & safety
|
Accident prevention techniques- control of accidents and safety measures
| ||
First Aid
|
Care of injured & Sick at the workplaces, First-aid & Transportation of
| ||
sick person
| |||
Basic Provisions
|
Idea of basic provisions of safety, health, welfare under legislation of India
| ||
4.Labour Welfare Legislation
| |||
Hours of Instruction : 10 Hrs.
|
Marks Allotted : 10
| ||
Welfare Acts
|
Benefits guaranteed under various acts-
|
Factories Act, Apprenticeship
| |
Act, Employees State Insurance Act
|
(ESI),
|
Payment Wages Act,
| |
Employees Provident Fund Act, The Workmen‟s Compensation Act
| |||
5.Quality Tools
| |||
Hours of Instruction : 10 Hrs.
|
Marks Allotted : 10
| ||
Quality
|
Meaning of quality, Quality Characteristic
| ||
Consciousness
| |||
Quality Circles
|
Definition, Advantage of small group
|
activity,
|
objectives of Quality
|
Circle, Roles and Functions of Quality Circles in organisation, Operation
| |||
of Quality Circle, Approaches to Starting Quality Circles, Steps for
| |||
Continuation Quality Circles
| |||
Quality Management
|
Idea of ISO 9000 and BIS systems and its importance in maintaining
| ||
qualities.
| |
House Keeping
|
Purpose of Housekeeping, Practice of good Housekeeping.5S Principles of
|
Housekeeping: SEIRI – Segregation, SEITON – Arrangement, SEISO –
| |
Cleaning, SEIKETSU – maintenance of Standards, SHITSUKE -
| |
Discipline
| |
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